This automatic cutting machine is a cutting equipment for cutting metal materials with high speed rotation of saw blade. Suitable for cutting solid steel bar and pipe, solid copper bar or pipe, solid aluminum bar or pipe, non-metal bar or pipe, etc. The automatic cutting machine has the functions of automatic feeding, automatic transmission, automatic length fixing, automatic cutting head, automatic cutting tail and automatic discharging and feeding. The automatic cutting machine uses servo motor to fix the length automatically, with automatic cutting, automatic stop without material, saw blade passivation automatic stop and a series of advanced functions. The equipment has a two-hand console, advanced electrical control system, automatic cooling system, iron scrap collection box. ****** Cut bar 90mm, pipe diameter 115mm. Suitable for saw blade: high speed steel, carbide. Sawing workpiece length accuracy: <0.1mm. It can edit 1-7 different cutting lengths to automatically cut the material.
Specific functional features are as follows
1. This automatic cutting machine is a high-speed cutting circular saw machine.
2. Use servo motor to control the feeding length.
3. Suitable for cutting solid steel, copper, aluminum and other bar materials or other profiles, but also especially suitable for cutting back wall pipe.
4. The automatic cutting machine has the functions of automatic feeding, automatic transmission, automatic length fixing, automatic cutting head, automatic cutting tail and automatic discharging and feeding.
5. The automatic cutting machine has a series of advanced functions such as automatic cutting, automatic stop without material, saw blade passivation automatic stop, etc., which can be connected to the automatic production line.
6. The equipment is equipped with a two-hand console, advanced electrical control system, automatic cooling system, iron scrap collection box.
7. ****** cut bar 90mm, pipe diameter 115mm.
8. Suitable for saw blade: high speed steel, carbide.
9. Sawing workpiece length accuracy: <0.1mm.
10. It can edit 1-7 different cutting lengths to automatically cut the material.
Power head features
gear box is made of high quality and high strength special materials, high strength and impact resistance. The transmission gear made of high performance gear material is made of special heat treatment and precision grinding, and the gear anti-backlash mechanism is adopted to achieve zero clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings adopt imported high-precision, high-strength bearings, so that the whole gearbox running noise is small, stable, reliable transmission performance. The adoption of the unique optimized saw blade stabilization system can greatly improve the rigidity of the gripping circular saw blade, reduce the flutter and yaw of the saw blade more effectively, improve the service life of the saw blade, and ensure the cutting accuracy reliably.
CNC metal circular saw machine
The equipment is specialized in cutting and cutting metal pipes, using low-speed rotating high-speed steel saw blade as a cutting tool, suitable for cutting low carbon steel, stainless steel, alloy steel, etc., the cutting section is flat. It can be applied to the rapid digital cutting processing of aircraft, rockets, high-speed rail, engines, automobiles and other pipe fittings. The equipment realizes CNC feeding through servo motor, with high precision and high efficiency. Vertical slide up and down feed, cutting stability. Man-machine interface and PLC control, simple and accurate operation. Multiple feeding can be set, and the length of the workpiece is not limited by the single feeding length of the machine. With cutting length numerical display and no material stop function. Automatic counting stop function, easy management. The hydraulic clamping material is stable and reliable. Hydraulic feed drive, large cutting force, smooth operation. A powerful water cooling system is included to cool the saw blades and cuts for increased blade durability. User can choose servo motor plus pneumatic control model.
1. Using low speed rotating high-speed steel saw blade as cutting tool, suitable for cutting carbon steel, stainless steel and other procurement, cross section without burrs.
2. Servo motor to achieve CNC feeding, high precision, high efficiency.
3. Vertical slide up and down feed, cutting stable.
4. Adopt man-machine interface and PLC control, simple and accurate operation.
5. Multiple feeding can be set, and the length of the workpiece is not limited by the single feeding length of the machine.
6. With cutting length numerical display and no material stop function.
7. Automatic counting stop function, easy management.
8. The hydraulic clamping material is stable and reliable.
9. Hydraulic feed drive, large cutting force, stable operation.
10. It is equipped with a powerful water cooling system to cool the saw blade and the cut to improve the durability of the saw blade.
This automatic cutting machine is a cutting equipment for cutting metal materials with high speed rotation of saw blade. Suitable for cutting solid steel bar and pipe, solid copper bar or pipe, solid aluminum bar or pipe, non-metal bar or pipe, etc. The automatic cutting machine has the functions of automatic feeding, automatic transmission, automatic length fixing, automatic cutting head, automatic cutting tail and automatic discharging and feeding. The automatic cutting machine uses servo motor to fix the length automatically, with automatic cutting, automatic stop without material, saw blade passivation automatic stop and a series of advanced functions. The equipment has a two-hand console, advanced electrical control system, automatic cooling system, iron scrap collection box. ****** Cut bar 90mm, pipe diameter 115mm. Suitable for saw blade: high speed steel, carbide. Sawing workpiece length accuracy: <0.1mm. It can edit 1-7 different cutting lengths to automatically cut the material.
Specific functional features are as follows
1. This automatic cutting machine is a high-speed cutting circular saw machine.
2. Use servo motor to control the feeding length.
3. Suitable for cutting solid steel, copper, aluminum and other bar materials or other profiles, but also especially suitable for cutting back wall pipe.
4. The automatic cutting machine has the functions of automatic feeding, automatic transmission, automatic length fixing, automatic cutting head, automatic cutting tail and automatic discharging and feeding.
5. The automatic cutting machine has a series of advanced functions such as automatic cutting, automatic stop without material, saw blade passivation automatic stop, etc., which can be connected to the automatic production line.
6. The equipment is equipped with a two-hand console, advanced electrical control system, automatic cooling system, iron scrap collection box.
7. ****** cut bar 90mm, pipe diameter 115mm.
8. Suitable for saw blade: high speed steel, carbide.
9. Sawing workpiece length accuracy: <0.1mm.
10. It can edit 1-7 different cutting lengths to automatically cut the material.
Power head features
gear box is made of high quality and high strength special materials, high strength and impact resistance. The transmission gear made of high performance gear material is made of special heat treatment and precision grinding, and the gear anti-backlash mechanism is adopted to achieve zero clearance transmission, ensuring smooth transmission and average service life of the saw blade, and high transmission efficiency. All bearings adopt imported high-precision, high-strength bearings, so that the whole gearbox running noise is small, stable, reliable transmission performance. The adoption of the unique optimized saw blade stabilization system can greatly improve the rigidity of the gripping circular saw blade, reduce the flutter and yaw of the saw blade more effectively, improve the service life of the saw blade, and ensure the cutting accuracy reliably.
CNC metal circular saw machine
The equipment is specialized in cutting and cutting metal pipes, using low-speed rotating high-speed steel saw blade as a cutting tool, suitable for cutting low carbon steel, stainless steel, alloy steel, etc., the cutting section is flat. It can be applied to the rapid digital cutting processing of aircraft, rockets, high-speed rail, engines, automobiles and other pipe fittings. The equipment realizes CNC feeding through servo motor, with high precision and high efficiency. Vertical slide up and down feed, cutting stability. Man-machine interface and PLC control, simple and accurate operation. Multiple feeding can be set, and the length of the workpiece is not limited by the single feeding length of the machine. With cutting length numerical display and no material stop function. Automatic counting stop function, easy management. The hydraulic clamping material is stable and reliable. Hydraulic feed drive, large cutting force, smooth operation. A powerful water cooling system is included to cool the saw blades and cuts for increased blade durability. User can choose servo motor plus pneumatic control model.
1. Using low speed rotating high-speed steel saw blade as cutting tool, suitable for cutting carbon steel, stainless steel and other procurement, cross section without burrs.
2. Servo motor to achieve CNC feeding, high precision, high efficiency.
3. Vertical slide up and down feed, cutting stable.
4. Adopt man-machine interface and PLC control, simple and accurate operation.
5. Multiple feeding can be set, and the length of the workpiece is not limited by the single feeding length of the machine.
6. With cutting length numerical display and no material stop function.
7. Automatic counting stop function, easy management.
8. The hydraulic clamping material is stable and reliable.
9. Hydraulic feed drive, large cutting force, stable operation.
10. It is equipped with a powerful water cooling system to cool the saw blade and the cut to improve the durability of the saw blade.
Main technical parameters of one of the standard models of automatic cutting machine: | ||
Item | Unit | Technical conditions/parameters |
TCTcircular saw blade | mm | φ360×2.7-100teeth |
******cut length | mm | 6000 |
******cutting width | mm | 400 |
******cutting thickness | mm | 75 |
Workpiece clamping form | / | Horizontal clamping + vertical pressing |
Feeding form | / | Automatic/manual |
Feeding form | / | Automatic/manual |
Maximum spindle speed | r/min | 29-180 |
Blade shock proof parallel block | / | tungsten carbide |
Tool scrap cleaner | / | Round steel brush |
Blade feed mode | / | Servo + ball screw |
Radial runout of saw blade centering journal | mm | 0.008 |
End run-out of saw blade centering journal | mm | 0.008 |
The perpendicularity of the feed direction to the axis of the main shaft | mm | 0.02/400 |
Positioning accuracy of the feeding mechanism | mm | 0.1 |
Head cut length | mm | 10 |
Tail length | mm | 80 |
A ****** feeding length | mm | 800 |
Saw blade cooling | / | Oil mist spray cooling |
Chip removal | / | Automatic chain-plate chip removal machine |
Total installed power | kw | 30 |
Total weight | kg | About10000 |
Overall dimensions (L × W × H) | mm | About8000×2500×3000 |
Sawing efficiency and cost example calculation: | ||
Details | Unit | Calculation basis/result |
Sawing material length | mm | 6000 |
Sawing material width | mm | 300 |
Sawing material thickness | mm | 75 |
Outer diameter of circular saw blade | mm | 360 |
Thickness of circular saw blade | mm | 2.6 |
Number of teeth of circular saw blade | teeth | 100 |
Circular saw blade speed | r/min | 29-180 |
Circular saw blade line speed | m/min | 200 |
Feed engagement | mm/teeth | 0.04-0.08 |
Single sawing stroke | mm | 350 |
Single sawing time | s | 55 |
Feeding time and auxiliary time | s | 10 |
Hourly output | PCS | 55 |
Individual cross-sectional area | ㎡/PCS | 0.0159 |
New saw blade cutting area | ㎡/件 | 50 |
The number of times the saw blade can be sharpened | times | 2 |
Saw blade cutting area after sharpening | ㎡/PCS | 18 |
Number of sawing parts per blade | PCS | 260×27-7000 pieces or more |
Number of sawing parts per blade | PCS | 260×60-3000 pieces or more |
Price of a single saw blade | RMB/PCS | 3500 |
Single blade sharpening price | RMB/times | 600 |
Tool cost per part | RMB/PCS | 260×27-0.5RMB/PCS |
Tool cost per part | RMB/PCS | 260×60-0.85RMB/PCS |
Main technical parameters of one of the standard models of automatic cutting machine: | ||
Item | Unit | Technical conditions/parameters |
TCTcircular saw blade | mm | φ360×2.7-100teeth |
******cut length | mm | 6000 |
******cutting width | mm | 400 |
******cutting thickness | mm | 75 |
Workpiece clamping form | / | Horizontal clamping + vertical pressing |
Feeding form | / | Automatic/manual |
Feeding form | / | Automatic/manual |
Maximum spindle speed | r/min | 29-180 |
Blade shock proof parallel block | / | tungsten carbide |
Tool scrap cleaner | / | Round steel brush |
Blade feed mode | / | Servo + ball screw |
Radial runout of saw blade centering journal | mm | 0.008 |
End run-out of saw blade centering journal | mm | 0.008 |
The perpendicularity of the feed direction to the axis of the main shaft | mm | 0.02/400 |
Positioning accuracy of the feeding mechanism | mm | 0.1 |
Head cut length | mm | 10 |
Tail length | mm | 80 |
A ****** feeding length | mm | 800 |
Saw blade cooling | / | Oil mist spray cooling |
Chip removal | / | Automatic chain-plate chip removal machine |
Total installed power | kw | 30 |
Total weight | kg | About10000 |
Overall dimensions (L × W × H) | mm | About8000×2500×3000 |
Sawing efficiency and cost example calculation: | ||
Details | Unit | Calculation basis/result |
Sawing material length | mm | 6000 |
Sawing material width | mm | 300 |
Sawing material thickness | mm | 75 |
Outer diameter of circular saw blade | mm | 360 |
Thickness of circular saw blade | mm | 2.6 |
Number of teeth of circular saw blade | teeth | 100 |
Circular saw blade speed | r/min | 29-180 |
Circular saw blade line speed | m/min | 200 |
Feed engagement | mm/teeth | 0.04-0.08 |
Single sawing stroke | mm | 350 |
Single sawing time | s | 55 |
Feeding time and auxiliary time | s | 10 |
Hourly output | PCS | 55 |
Individual cross-sectional area | ㎡/PCS | 0.0159 |
New saw blade cutting area | ㎡/件 | 50 |
The number of times the saw blade can be sharpened | times | 2 |
Saw blade cutting area after sharpening | ㎡/PCS | 18 |
Number of sawing parts per blade | PCS | 260×27-7000 pieces or more |
Number of sawing parts per blade | PCS | 260×60-3000 pieces or more |
Price of a single saw blade | RMB/PCS | 3500 |
Single blade sharpening price | RMB/times | 600 |
Tool cost per part | RMB/PCS | 260×27-0.5RMB/PCS |
Tool cost per part | RMB/PCS | 260×60-0.85RMB/PCS |