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Tube bender for tube with flange

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Max bending capability mm

The system pipe bending machine covers φ6mm to φ457mm pipe diameter, a total of 14 different models. King-Mazon CNC bending pipe has been implanted in the "metal pipe number bending forming technology key", in the bending of any plane and complex space bending and continuous bending of the pipe, can achieve high geometric accuracy, can let the master completely rid of the past "after bending correction" work.


High roundness control technology

King-Mazon CNC bending machine through the "King-Mazon intelligent CNC machine technology process", the international advanced bending technology through the database technology grafting IKM autonomous bending algorithm, to achieve less than 3% of the ellipticity of the bending part, so that the flow in the pipeline speed is guaranteed.


Low thinning rate control technology

It is a standard physical phenomenon that the outer arc of the bending part is constantly thinning during the bending process of the metal pipe. The King-Mazon team through scientific and technological public relations has broken through the technical bottleneck and successfully achieved the control technical means of low thinning rate, so that the outer arc thinning rate of the metal bend pipe is largely superior to the international standard.


"Zero fold" controls the level

Aircraft, rockets, engines, submarines, warships, chemicals, automobiles and other use of low carbon steel, stainless steel, duplex stainless steel, copper, aluminum, titanium alloy, etc., usually choose thin-wall pipe, in the past even if the use of imported equipment bending, bending inside often appear fold phenomenon, King-Mazon through the introduction, digestion, absorption, re-innovation, successfully achieve "zero fold" bending level.


Automatic mode adjustment function

This series of equipment uses Siemens industrial computer numerical control series for digital control, to adapt to a variety of high-end requirements of bending pipe processing. For example, the pipeline bending of aircraft, rockets, ships, etc., belongs to "many varieties, small batches", debugging mold is a more cumbersome work, King-Mazon CNC bending machine has automatic mold adjustment function, greatly reducing the difficulty of operation and mold adjustment workload, to ensure the pass rate.


Equipment features:

1. This series of CNC pipe bending machine is a kind of multi-axis servo drive and application of industrial computer control cold bending CNC pipe bending machine, its bending process is tensile bending.

2. The number of die layers is 1 layer, which can complete the automatic bending processing of multiple elbows with the same bending radius and the same or different angles in 1 pipe fitting at one time. Multilayer molds are optional for this device.

3. Controlled by the three-axis servo motor respectively, the three-axis refers to the feeding Y, the rotating B, the bending C, the bending process is tensile bending, and the bending direction is right bending.

4. The heavy-duty CNC pipe bending machine can directly input the X, Y, Z three-dimensional coordinate value of the pipe or directly input the Y, B, C processing value.

5. When editing and modifying the bend program, you can add or delete a bend at any location. After the program is edited and saved, you can rename and save it as another program, which can be copied to the U disk or mobile hard disk at any time.

6. The bending rebound automatic correction function can automatically calculate the different rebound of the pipe at any Angle according to the input parameters of the sample result, and the machine automatically performs rebound compensation.

7. Can choose to bend with or without core, with the core pulling function in advance.

8. With hydraulic strength side push function, improve the possibility of bending under the condition of insufficient material elongation.

9. When testing the bend, you can choose to manually decompose the action, observe the interference point, modify the action to improve efficiency.

10. Automatically calculate the pipe cutting length to reduce the processing error.

11. Feeding, bending, rotating three axes have multi-level speed selection.

12. Feed length online display automatic start and stop control function.

13. Feed length online display manual automatic intervention adjustment correction function.

14. Transfer Angle online display automatic start and stop control function.

15. Transfer Angle online display manual automatic intervention adjustment correction function.

16. Automatic horizontal correction and adjustment function between pipe and mold center line.

17. Plug-in quick-mount clamping die, guide die design, convenient multi-specification, small batch pipe bending.

18. The clamping force of the trolley clamp can be adjusted stepless to meet the bending needs of pipe fittings of different materials and different wall thickness.

19. The clamping mechanism of the material head has a hydraulic lock to prevent the phenomenon of instability when clamping.


3D data reading and 3D digital measurement reverse compensation function

King-Mazon brand CNC pipe bending machine can read 3D digital analog diagram (such as.* CATPart,.*STP), automatically converted into equipment working parameters. It has the function of calculating and compensating the bending rebound database and reverse compensating according to the actual value measured by the measuring instrument. It can communicate with the measuring equipment such as Tube Inspect and joint arm measuring instrument in real time, and can be compatible with the actual bending processing data of the catheter. It has the function of on-line measurement and automatic reverse correction of bending process parameters. With the interface of communication with the robot, the production line with automatic loading and unloading function of the robot is set up.


SpecificationA16BA25BA40BA60BA76BA89BA114B
Max.ODxWT(Mile Steel)(mm)21.3×4.7833.4×6.3548.3×7.1460.3×8.7476.2×9.5388.9×11.13114.3x13.49
Max.ODxWT (Stainless Steel)(mm)21.3×3.7333.4×4.5548.3×5.0860.3×5.5476.2×7.0188.9×7.62114.3x8.56
Max.Square Tube xWT(Mile Steel)(mm)20x3.030×3.040×3.560×4.070×5.080×6.090×7
Max.Round Bar(Mile Steel)(mm)15253238455570
Max.Bending Radius(mm)160160200270280350500
Mandrel Working Distance(mm)2000200030003000300040004000
Max.Bending Angle(degree)0-1900-1900-1900-1900-1900-1900-190
Tube Bending Speed(deg/sec)40404040353525
Feeding Speed(mm/sec)1200120012001000800750650
Rotating Speed〔deg/sec  〕360360360300180160120
Feeding Precision(mm)±0.1±0.1±0.1±0.1±0.1±0.1±0.1
Rotation Precision(degree)±0.1±0.1±0.1±0.1±0.1±0.1±0.1
Bending Precision(degree)±0.1±0.1±0.1±0.1±0.1±0.1±0.1
Max.Working Pressure(MPa)17.517.517.517.517.517.517.5
Pump Motor(kw)5.55.57.57.5111522
Oil Tank Capacity(L)100120150300380500780
Overall Weight(kg)2000220033003700430050008500
Machine Length(mm)3300350041004600480052005800
Machine Width(mm)900100010501050130016002000
Machine Height(mm)1300135014001400145015001600
Operating Height(mm)1100110011001100115012001250


SpecificationA4130BA168BA219BA273BA325BA400BA450B
Max.OD×WT(Mile Steel)(mm)127.0×13.49168.3×18.26219.1×23.01273.0×28.58323.8×33.32406.4×40.49457.0×45.24
Max.ODxWT (Stainless Steel)(mm)127.0×8.56168.3×10.97219.1×12.70273.0×15.09323.8×17.48406.4×21.44457.0×23.83
Max.Square Tube xWT(Mile Steel)(mm)110×8130×9200×13240×18260×16300×30350×40
Max.Round Bar(Mile Steel)(mm)80110130160190250250
Max.Bending Radius(mm)5507009001000110013001500
Mandrel Working Distance(mm)5000600060006000600060006000
Max.Bending Angle(degree)0-1900-1900-1900-1900-1900-1900-190
Tube Bending Speed(deg/sec)16822210.5
Feeding Speed(mm/sec)500400250100704025
Rotating  Speed〔deg/sec〕654053321.5
Feeding Precision(mm)±0.1±0.1±0.1±0.1±0.1±0.15±0.15
Rotation Precision(degree)±0.1±0.1±0.1±0.1±0.1±0.15±0.15
Bending Precision(degree)±0.1±0.1±0.1±0.1±0.1±0.15±0.15
Max.Working Pressure(MPa)17.517.53131313131
Pump Motor(kw)223045757590110
Oil Tank Capacity(L)1000140017002000300035003500
Overall Weight(kg)1500021000420006500080000110000150000
Machine Length(mm)6800105001260014000145001700019000
Machine Width(mm)2200280033004000520060006500
Machine Height(mm)1750200022003800430048005000
Operating Height (mm)1350150017501950220025002500


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